Ingcaciso yeMveliso
Umatshini wokujika weCNC Servo Wound Core sisisombululo esichanekileyo nesizenzekelayo ngokupheleleyo esenzelwe ukuvelisa ii-toroidal cores kunye nee-distribution gap wound cores zee-distribution transformers. Udibanisa inkqubo yolawulo ye-Siemens ephucukileyo kunye nesikrini sokuchukumisa se-HMI, lo matshini ulungelelanisa iinkqubo zokutyisa, ukukhokela, ukusonga, ukujija, kunye nokusika ngokuzenzekelayo. Yenzelwe ukuphatha izixhobo ukuya kuthi ga kwi-250mm ububanzi kunye ne-800mm maximum core outer diameter (OD), inika uxinano oluphezulu lwe-core, ilahleko encinci ye-core, kunye nokuphindaphindeka okumangalisayo kwimveliso ye-transformer yanamhlanje.
Izicelo zeMveliso kunye neMiba efanelekileyo
Lo matshini wokujija i-wound core wenzelwe ukucubungula intsimbi yombane ngendlela esebenza kakuhle. Ulungele oku kulandelayo:
- Imveliso ye-transformer yokusasazwa kwe-toroidal core kunye ne-wound core.
- Ukwenziwa kwee-gap cores ezisasazwe ngamanyathelo ama-2-15 ami nkqo (iziqwenga ezi-1-3 ngenyathelo ngalinye).
- Ukucubungula imicu yentsimbi ye-silicon ye-CRGO ukuya kuthi ga kububanzi obuyi-250mm.
- Izakhiwo ezifuna ukujijwa okuzenzakalelayo, okunomthamo omkhulu kunye nokungenelela okuncinci kwabasebenzi.
- Iindawo zemveliso zifuna ulungelelwaniso oluntsonkothileyo lwe-step-lap kunye nolawulo oluchanekileyo lwe-gap.
Le nkqubo igqwesile ekudaleni ii-cores ezixineneyo nezifanayo ezinciphisa ilahleko yomsinga we-eddy, nto leyo eyenza ukuba ibe yimfuneko kwiifektri zombane kunye nokusasazwa kwee-transformer ezijolise kwimigangatho yamazwe ngamazwe yokusebenzisa amandla ngendlela efanelekileyo.
Iimpawu eziphambili zokusebenza
- Ulawulo lwe-Siemens CNC: Ixhotyiswe ngesikrini sokuchukumisa seSiemens PLC kunye ne-HMI sokucwangcisa iinkqubo ngendlela eqondakala lula, ukujonga ngexesha langempela, kunye nokulungiswa kweeparameter ngokuchanekileyo.
- I-Servo kunye ne-Reducer Drive: I-servo reducer engeniswe kwamanye amazwe iqinisekisa i-torque ephezulu, impendulo ekhawulezayo, kunye nolawulo oluchanekileyo lwesantya sokondla, iqinisekisa uxinzelelo olujikelezayo kunye nokugqibelela kwepitch.
- Ukuguquguquka kwesithuba esisasazwe: Iyakwazi ukwenza amanyathelo ama-2-15 ngokuthe nkqo kunye neziqwenga ezi-1-3 ngenyathelo ngalinye, iphucula iipropati zemagnethi kwaye inciphise ilahleko ezingenamthwalo.
- Ukusika Okunzima: Iiyunithi zokusika zentsimbi ye-tungsten ezihlala ixesha elide ziqinisekisa ukucheba okucocekileyo, okungenazo ii-burr, kwaye zigcina ukuthembeka kwezinto.
- Umjikelo Ozenzekelayo Ngokupheleleyo: Idibanisa ukutya okuzenzekelayo, ukukhokela, ukusonga, ukugoba, kunye nokusika, inciphisa kakhulu ukuphathwa ngesandla kunye neempazamo.
- Ukuchaneka komoya: Izixhobo ze-pneumatic ze-SMC ezikumgangatho ophezulu zibonelela ngokubambelela okuthembekileyo kunye nokubekwa kwindawo.
- Umthamo Omkhulu: Icubungula ububanzi bezinto ukuya kuthi ga kwi-250mm kunye ne-core OD ukuya kuthi ga kwi-800mm, igubungela uluhlu olubanzi lobukhulu be-transformer yokusasazwa.
Iinkcukacha zobugcisa
| Ipharamitha | Inkcazo |
| Uhlobo lomatshini | Umatshini wokujika weCNC Servo Wound Core |
| Inkqubo yoLawulo | Isikrini sokuchukumisa seSiemens PLC + HMI |
| Ububanzi bezinto ezibonakalayo obuphezulu | 250 mm |
| Ububanzi obuphezulu beCore yangaphandle | 800 mm |
| Iintlobo eziphambili | I-Toroidal, i-Distributed Gap Wound Core |
| Uqwalaselo lweNyathelo | Amanyathelo ama-2-15 ami nkqo (1-3 iziqwenga/inyathelo) |
| Inkqubo yokuqhuba | I-Servo Reducer engenisiweyo + i-SMC Pneumatics |
| Iyunithi yokusika | Intsimbi yeTungsten (Ukuqina Okuphezulu) |
| Ukuzenzekelayo | Ukondla ngokuzenzekelayo, Ukukhokela, Ukusonga, Ukujika, Ukusikwa |
| Ubungakanani begesi kunye nesantya | Isantya sokutya esihlengahlengiswayo |
| Isicelo | IiCores zoTshintsho loSasazo |
Ukuhamba komsebenzi
- Ukondla nokukhokela ngokuzenzekelayo: Inkqubo ye-servo yondla umcu wesinyithi we-silicon (ububanzi obufikelela kwi-250mm) ngokusebenzisa izikhokelo ezichanekileyo, ezigcina uxinano oluqhubekayo.
- Ukusonga kunye nokuSonga: I-servo reducer engenisiweyo iqhuba intloko ejikelezayo, yenze imilo ye-toroidal okanye i-wound core ngolawulo oluchanekileyo lokugqithisa.
- Ukuphunyezwa kweGap eSasazweyo: Kwimiqolo yesithuba, umatshini uqhuba ngokuzenzekelayo amanyathelo ama-2 ukuya kwali-15 athe nkqo (iziqwenga ezili-1 ukuya kwezi-3 ngenyathelo ngalinye), edala imiqolo yomoya echanekileyo ukuze kuphuculwe ukuhamba kwemagnethi.
- Ukusika intsimbi yeTungsten: Xa ifika kwi-OD esetiweyo (ukuya kuthi ga kwi-800mm), umsiki wentsimbi ye-tungsten uyawunqumla kakuhle umcu, nto leyo enciphisa ii-burrs.
- Ukukhupha kunye nokuseta kwakhona: I-core egqityiweyo ikhuselekile, kwaye inkqubo iphinda isethwe kumjikelo olandelayo, ilawulwa ngokupheleleyo nge-Siemens HMI.
Isifundo seTyala: Ukuphucula ukusebenza kakuhle kweTransformer yoSasazo
Kwiziko lokuvelisa i-transformer elikhethekileyo, ukusasazwa kwale CNC Servo Wound Core Winding Machine kuphucule kakhulu amandla okuvelisa. Ngokusebenzisa ukusebenza kwe-2-15 step distribution gap kunye nomthamo we-800mm OD, iziko livelise ii-toroidal cores ezinoxinano oluphezulu kunye nokulahlekelwa okuncitshisiweyo kombane we-eddy. I-servo drive elawulwa yi-Siemens iqinisekisile ukuchaneka kokutya kwinqanaba le-micron, ngelixa iyunithi yokusika intsimbi ye-tungsten inika imiphetho engenama-burr. Oku kuhlanganiswa kubangele ukuba ii-transformers zokusasaza zibe nelahleko ephantsi kakhulu engenamthwalo, izinto eziphuculweyo zokubeka izinto, kunye nokusebenza okuzinzileyo kwemagnethi, ukuhlangabezana nemigangatho yokusebenza kakuhle yamazwe ngamazwe ngelixa kunciphisa iindleko zomsebenzi.
Isiphelo
Umatshini wokujika we-CNC Servo Wounded Core Winding we-800mm Distribution Transformer (iToroidal & Distributed Gap) umele incopho ye-automation kunye nokuchaneka kwimveliso ye-core. Ukudibanisa ubukrelekrele be-Siemens, ii-servo drives ezingenisiweyo, kunye nokusika okunzima, kubonelela ngokuguquguquka okungenakuthelekiswa nanto kwimveliso ye-toroidal kunye ne-gap-core. Kubavelisi abafuna ukuphucula ilahleko ye-core, ukwandisa i-output, kunye nokufikelela kwiimpawu zomgangatho wehlabathi, lo matshini sisisombululo esiqinisekileyo semveliso ye-wound core ethembekileyo, esebenzayo, nesebenza kakuhle.
