Kunyumba
01
HV Foil Winding Machine
Izi zimathetsa kusintha kwa chisindikizo panthawi yokhotakhota. Kuphatikiza apo, makinawo alinso ndi chipangizo chowongolera sensor. Imagwiritsa ntchito masensa osalumikizana ndi ma photoelectric kuti azindikire kupatuka kulikonse pamphepete mwa zojambulazo ndikuwongolera mwamphamvu kudzera pamakina owongolera a servo. Dongosololi lili ndi kulondola kwambiri, kuyankha kwakukulu, komanso kudalirika kwakukulu, ndipo kuwongolera kolondola kuli mkati mwa +/-0.4mm. Zojambulazo zimamangidwa ndi zojambulazo za mkuwa ndi aluminiyamu za makulidwe osiyanasiyana monga ma kondakitala, zotchingira zotalikirana ngati zotsekera pakati, ndi zotchingira zopapatiza ngati zotsekera kumapeto. Ma koyilowa amapangidwa kudzera munjira imodzi yokhotakhota pamakina opangira ma voltage apamwamba kwambiri.
Makinawa amamalizanso kuwotcherera kwa mayendedwe amkati ndi akunja a koyilo, komanso mafunde akunja. Ndi magwiridwe antchito ake onse, makinawo amapereka chithandizo chokwanira popanga mipukutu ya zojambulazo malinga ndi zofunikira. Chakhala chida chofunikira chopangira magawo amagetsi otere. Kuyika ndalama pamakina opangira ma voltage apamwamba kwambiri kumatsimikizira njira zopangira bwino, kupanga ma coil apamwamba kwambiri komanso kukhathamiritsa kwathunthu kwa ntchito zopangira ma transfoma.
Makina opangira ma voltage apamwamba kwambiri
kulondola komanso kuchita bwino popanga ma coil Makina apamwamba kwambiri amagetsi amagetsi ndi chida cholondola chomwe chapangidwa kuti chikwaniritse zosowa zakupanga ma koyilo apamwamba kwambiri. Zili ndi zigawo zingapo zofunika zomwe zimagwirira ntchito limodzi kuti zitsimikizire kupendekera kolondola komanso mtundu wapamwamba wa koyilo.
Aluminium zojambulazo zotsegula
The unwinder imathandizira kumasula, kusonkhanitsa ndi kutulutsa kwazitsulo za aluminiyamu. Ili ndi spindle yozungulira yokhala ndi maulalo anayi omwe amakhala ndi midadada inayi yowonjezedwa, kulola kuti ng'oma ikhale yothandizidwa ndi ng'oma yotsegulira kudzera pa ma hydraulic support. Servo motor yamphamvu kwambiri imayendetsa spindle kuti isungunuke, kutsitsa, ndikubwezeretsanso m'mbuyo, kukulolani kuti musinthe momwe amagwirira ntchito mwachangu komanso mosavuta. Kapangidwe kameneka kamapangitsa kuti kusokonezeka kwapang'onopang'ono kumakhala kosalekeza mkati mwazocheperako panthawi yokhotakhota. Ma seti awiri a zida zodziyimira pawokha zodziwikiratu zimaphatikizidwa mu makina opumula, omwe angapereke kusintha kosiyanasiyana kovutirapo.
Chipangizo chochepetsera chimatenga chiwongolero cha pneumatic kuti chipereke ntchito yovutitsa nthawi zonse kwa servo mota, yomwe ili yabwino, yoyera komanso yotetezeka kuwongolera. Decoiler yonse imalumikizidwa ndi fuselage kudzera munjira zazikulu zowongolera mizere ndipo ili ndi makina owongolera a servo. Motsogozedwa ndi makina owongolera a PLC komanso kutengera kuyankha kwa chizindikiro chodziwikiratu chopatuka, makina otsegulira amasuntha molondola panjanji yowongolera kuti asinthe mawonekedwe a zojambulazo kuti zitsimikizire kuyika bwino komanso kuwongolera kolakwika kwa zojambulazo.
Mapiritsi dongosolo
Makina omangirira amakhala kumapeto kwa zidazo ndipo amakulunga tepiyo pozungulira tsinde lozungulira. Ikani patsogolo mphamvu zamakina ndi torque yotulutsa pamapangidwe a makina okhotakhota, poganizira kukula kwakukulu kwa zida zogwirira ntchito komanso mphamvu yakukulitsa yomwe ikufunika ndi njirayi. Chigoba chakunja cha makina omangirira chimawotcherera ndi mbale zachitsulo zochindikala ndikukonzedwa pambuyo pochiza annealing ndi chithandizo chothandizira kupsinjika.
Dongosolo la zida zotumizira ndi bokosi la gear lili ndi magiya akuluakulu a helical, omwe mbiri yawo ya mano imawumitsidwa pogwiritsa ntchito ukadaulo wakupera. Izi zimatsimikizira mphamvu zamakina pakutulutsa kwa torque yayikulu, kuonetsetsa kuti zikuyenda bwino komanso phokoso lochepa la zida zonse.
Makinawa amatengera kusinthasintha kwanthawi yayitali kuti apereke torque yayikulu komanso kuthamanga koyenera kozungulira pa liwiro lotsika. Amapereka torque yokwanira komanso kuthamanga kwambiri kuti akwaniritse zofunikira zamitundu yosiyanasiyana yokhotakhota. Panthawi yokhotakhota ma spindle, malo otsetsereka oyambira ndi kuyimitsa amayikidwa moyenera, ndipo amakhala ndi mabuleki kuti azitha kugwira ntchito bwino. Imatengera mota yamphamvu kwambiri ndipo imakhala ndi malo osungira mphamvu zambiri.
Dongosolo lakumanzere / kumanja: Kuyenda kumanzere / kumanja kwa makina okhotakhota kumatheka kudzera pa servo motor system komanso chochepetsera bwino cha mapulaneti.
Dongosololi limatsimikizira kupatuka kwakukulu kwamagulu awiri a ma coils panthawi yokhotakhota komanso kuyenda.
Kulimbitsa thupi kumatha kukhazikitsidwa kudzera pa touchscreen ndikuyatsidwa ndi mabatani kuti agwire ntchito mosavuta.
Mapiritsi dongosolo
Insulating layer Chipangizo: Chida chotsekereza chosanjikiza chimathandizira kupendekeka kwa zinthu zotchingira ndikuwonetsetsa kukula kwake panthawi yokhotakhota. Makina opukutira ali ndi zida ziwiri zotsegulira zotsekera, zomwe zimatha kupereka zigawo ziwiri za pepala lotsekera kapena filimu yotchinjiriza kutentha nthawi imodzi. Makinawa ali ndi magawo anayi: chogudubuza cholowetsa inflatable, makina oyendetsa, chowongolera chowongolera, ndi chida chonyowa. Mwa kukanikiza valavu ya mpweya kumapeto kwa ng'oma ya inflatable, chipika chokulitsa mphira chimabwerera, kulola kuti zinthuzo zilowetsedwe mwachindunji mu ng'oma. Gwiritsani ntchito mfuti ya mpweya kuti mutulutse chipika chokulitsa mphira kudzera mu valavu ya mpweya kuti mukonze ndikuwonjezera koyilo yotsekeredwa ndikusunga malo okulirapo ofunikira panthawi yokhotakhota. Kulimbanako kungathe kusinthidwa mosavuta komanso mopanda malire kudzera mu chodzigudubuza chowongolera ndi chodzigudubuza. Dongosolo lamagetsi la chipangizo chosungunulira chosungunula limagwiritsa ntchito injini yolondola ya servo ndipo imakhala ndi zosintha zambiri. Mphamvu ya chipangizo chonyowa imayendetsedwa ndi kulowetsedwa kwa pneumatic, yomwe imatumiza malangizo ku injini ya servo kuti izindikire kugwira ntchito kosalekeza. Kapangidwe kameneka kamatsimikizira kuwongolera kosavuta, kuyeretsa, chitetezo ndi kusinthasintha kosinthika kuti zikhale zosavuta.
Deburring chipangizo
Kachipangizo kameneka kamachotsa zitsulo zotchinga pa tepi zojambulidwazo poyendetsa mpweya umene umatuluka pamagulu awiri a zodzigudubuza zolondola. Njirayi sikuti imangochotsa ma burrs bwino, komanso imapereka kusuntha kosunthika kosunthika ku chimango chomwe chimagwira zodzigudubuza zolondola. Izi zitha kusinthidwa molingana ndi makulidwe, m'lifupi ndi kusasinthika kwa tepiyo, kuchepetsa bwino ma burrs m'mphepete mwa tepi ya aluminium zojambulazo. Kuthamanga kwa mpweya kungathenso kusinthidwa mwachisawawa molingana ndi makulidwe a zojambulazo, makamaka kwa zipangizo zokulirapo, kuchepetsa kwambiri chiwopsezo cha zinyalala zakuthupi panthawi yokhotakhota.
Kuwotcha ndi njira yovuta yomwe sitinganyalanyaze, chifukwa ma burrs osasamalidwa kapena osadetsedwa amatha kuboola pepala lotsekera, kuchititsa mafupipafupi kapena moto. Makampani ambiri atsindika kufunika kwa mbali iyi.
Zindikirani
Mapangidwe apadera - chipangizo chochotsera madzi chimalumikizidwa ndi chotsegula ndipo chimatha kusuntha chopingasa kuti chichepetse kupunduka ndi kukana polipira kupatuka kwa tepi. Izi zimatsimikizira kulondola kwachindunji kwa mankhwalawo, kuchotsa bwino dothi pamwamba pa zojambulazo za aluminiyamu, ndikuwonjezera kukhazikika kwa khalidwe la mankhwala.
Chida chowotcherera chodziwikiratu: Chipangizo chowotchererachi chimakwaniritsa zofunikira zowotcherera pamizere ya zojambulazo ndi zowongolera.
Kuti agwirizane ndi kuwotcherera kwa lap, nsagwada za chowotcherera zimatha kugwedezeka pang'ono.
M'munsi nsagwada akhoza ntchito kuthamanga m'mwamba ndi nsagwada akhoza m'malo ngati pakufunika. Chotchinga cha makina owotcherera chimayikidwa pa fuselage, ndipo mfuti yowotcherera, njira yoyenda yokha, ndi clamp imatha kusuntha kumanzere ndi kumanja pazitsulo. Komabe, njira yowotcherera ikatha, njira yowotcherera imabwerera kumanzere, ndikumasula malo omangira kuti agwire ntchito mosavuta.
Mfuti yowotcherera imayikidwa pa trolley yam'manja ndipo imatha kusinthidwa kukhala malo osiyanasiyana kuti igwirizane ndi mitundu yosiyanasiyana yowotcherera. Trolley yam'manja imayendetsedwa ndi injini yothamanga, yochepetsera komanso screw. Liwiro kuwotcherera mosavuta kusintha. Njira yowotcherera iyi imagwiritsa ntchito ma alternating current komanso mwachindunji pakuwotcherera argon arc (TIG) popanda kufunikira kwa zinthu zodzaza.
Dongosolo loyang'anira zamagetsi: Makina owongolera amagetsi amapereka malangizo pazinthu zosiyanasiyana zopanga, monga kupiringa, kusintha kokhota, kuwerengera lap ndi mawonetsedwe osiyanasiyana, kutengera mawerengedwe a dongosolo lowongolera la PLC pogwiritsa ntchito mapulogalamu athu oyambira ndi njira zogwirira ntchito. Kukhazikitsidwa kwa machitidwe osiyanasiyana kumatsimikizika. Ogwiritsa ntchito amangofunika kuyika magawo ogwirira ntchito kudzera pa mawonekedwe akulu a touch screen HMI kuti amalize kupanga zinthu zambiri zofananira ndi zomwezo.
Zida zonse zitha kugwiritsidwanso ntchito pamanja kudzera pa mabatani owongolera, kuphatikiza kugwiritsa ntchito nthawi yomweyo ndi kulumikizana. Pali mabatani angapo adzidzidzi pagawo lalikulu lowongolera ndi zida zazikulu. Zikachitika zovuta, makinawo amatha kutsekedwa munthawi yake kuti atsimikizire chitetezo.
Ntchito zonse zamakina zitha kuchitidwa kudzera mu universal console. Pneumatic system: Dongosolo limatengera kuwongolera kwapakati komanso zoziziritsa kukhosi zambiri kuti zitsimikizire kuti phokoso la makina onsewo ndi lotsika kuposa zida zomwe zimatumizidwa kunja. Kuthamanga ndi kuthamanga kwa nthambi iliyonse kungasinthidwe paokha. Kuchita kwa chinthu chilichonse cha pneumatic kumayendetsedwa ndi pulogalamu ya PLC.