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Introduces the advanced international production technology and high quality raw materials for the ceramic products.

Georg Analogue CNC Step-Lap Transformer Core Cutting Machine with Swing Shear Georg Analogue CNC Step-Lap Transformer Core Cutting Machine with Swing Shear
01

Georg Analogue CNC Step-Lap Transform...

2024-05-28

3003SILICON STEEL SHEET SHEARING EQUIPMENT 

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1.The system device realizes the function

1.The system can complete the automatic production of straight slit.oblique slit.right Angle plus bevel.parallelogram and other iron chip type.and automatically complete the cutting.corner.counting.punching.punching V-port work. The device is equipped with three -.five - and seven-step functions.

2.The system can realize the automatic input of silicon steel sheet coil material and the automatic output of processed parts (automatic feeding,automatic discharging,automatic sorting

,positioning and correction functions).

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2. System equipment main composition and other

1. Fixed and transmitted parts of silicon steel sheet coil

1) Hydraulic discharge machine (placing silicon steel sheet coil).its carrying capacity of 2T.the inner diameter of the coil size range of 450~550mm.the maximum width of 300mm.

2) The feeding machine is equipped with feeding motor and inverter.and automatically adjusted by the sensor to ensure the normal transmission of the silicon steel sheet coil.

3) AC servo system with PLC module to achieve high precision size feeding.requiring fast response.high positioning accuracy.low noise.low heat loss.long life and other characteristics.and to ensure the speed and accuracy of feeding.

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2.Silicon steel positioning mechanism

1) Workpiece positioning part: using the lead screw linear guide rail center positioning.to ensure the use of accuracy and life.

2) The positioning of the workpiece should be firm and reliable to prevent the deviation of the workpiece in the transmission process; The center of workpiece width coincides with the center of lead screw guide. The minimum width is 40mm and the maximum width is 300mm.

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Name full automatic swing-shearer step lap transformer core cut machine 

VPI Plant (2)chinese machineVPI Plant (1)

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Busbar Automatic Assembly Line busduct equipment compact Busbar Automatic Assembly Line busduct equipment compact
02

Busbar Automatic Assembly Line busduc...

2024-05-28

Bus punching machine adopts six-axis control, servo clamp, is a kind of automatic feeding, automatic positioning, automatic clamping, automatic punching. Automatic shift, automatic feeding and other perfect combination of high degree of automation, accurate positioning, easy to use numerical control equipment. Widely used in high and low voltage switchgear, transformer manufacturing, box type substation, bus slot and other industries, for various specifications of copper, aluminum busbar automatic processing, has the advantages of high degree of automation, fast processing speed, high precision, is the ideal equipment for bus processing.

1.Main parameters of host equipment of busbar cutter:

NAME

UNIT

PARAMETER

 

 

THE NOMINAL FORCE

CUT CELLS

KN

600

PRESSURE FLOWER UNIT

KN

600

THE PUNCHING UNIT

KN

600

X1 (FEEDING SHAFT), X2 AXIS (WORKPIECE DRAG SHAFT) TO POSITION THE MAXIMUM SPEED

M/MIN

65

X1 AXIS MAXIMUM STROKE (DISCHARGE)

MM

2000

X2 AXIS MAXIMUM STROKE (FEED)

MM

300

MAXIMUM EFFECTIVE TRAVEL OF THE Y-AXIS

MM

530

Z-AXIS MAXIMUM STROKE

MM

350

STRIKE CYLINDER TRIP

MM

50

CRACKDOWN FREQUENCY

HPM

160

WORKPIECE OPERATION STRIKE FREQUENCY

HPM

120

 

MODULE

PUNCH DIE (OPTIONAL)

COVER

6

7

SHEAR DIE

COVER

1

1

EMBOSSING DIE

COVER

1

1

SERVO CONTROL AXIS NUMBER

 

6

THE ACCURACY OF APERTURE CONTROL

MM/M

±0.20

 

A SINGLE STROKE IS ALLOWED WITH A MAXIMUM DIAMETER

 

MM

 

F32

 

ONE-TIME PRESSURE-FREE CROSS-SECTIONAL AREA

 

MM²

 

200×60

MAXIMUM ALLOWABLE PLATE (LENGTH, WIDTH AND THICKNESS)

MM

6000×200×16

HOST WEIGHT MEASURE

KG

5300

MAIN ENGINE STATION SITE AREA: LENGTH AND WIDTH

MM

7300×3100

MAXIMUM LIQUID PRESSURE

MPA

31.5

TOTAL MOTOR POWER

KW

22.5

FAQ

Q: How about after-sales service?

A: 1.We can provide free training in our company.

2.If u need, our engineers are available to service machinery overseas.

 

Q: How about the warranty?

A: The complete machine has a one-year warranty and Life time maintenance.

 

Q: What should I do when I have some problem or question?

A: Pls don't hesitate to contact us, we will reply u ASAP.

 

Q: How about the quality?

A: Before we pack each machine, we will test it first. If machine has problem in your place, our worker will take responsible for his mistake. And we will solve your problem.

 

Q: Which is the most suitable model machine for me?

 A: Pls tell us your materials, thickness, size and business industries.We will select the machine model that is right for you.

 

Q: Why choose us?

A:1.We have a technical team of over 50 people with years of rich work experiences.

2.Comprehensive after-sales service.

3.quality assurance.Conducting multiple inspections and debugging after the installation of the machine, and continuously updating the fault section.

4.We have 26 years specialization in transformer&CTPT industry

5.We are sourcing factory with no middle charge of the price.

 

 

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About us

YIBO Machinery Co., Ltd.

YIBO Machinery Co., Ltd. is a professional enterprise who specialized in manufacturing automatic equipment.  It is located in Gaoxin industry area, Pingxiang City, Jiangxi Province, China.  YIBO mainly manufacture all kinds of transformer manufacturing equipment:  Vacuum equipment (Oven, VPI, Casting plant), Transformer foil winding machine, HV and LV winding machine, Transformer processing machine, Core winding machine, Silicone steel cutting machine, Busbar processing machine, APG Machine, Mold, CT/PT winding machine, Laser Marking Machine, Testing machine, Electrical porcelain insulator production line, vacuum circuit breaker production line, Core Cutting Line, CRGO Slitting Line etc.
  • 20
    years
    Year of establishment
  • 300
    +
    Number of employees
  • 20
    +
    Cooperative companies
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SERVICES AND ADVANTAGES

The project work of our company has always been entrusted to YIBO Company. The team of our company is very serious and dedicated, and there has never been any mistake. Thank you very much! I hope to cooperate with YIBO company all the time!

Latest News

Advantages of triangular three-dimensional coil core Advantages of triangular three-dimensional coil core
01
2024-05-28

Advantages of triangular three-dimens...

1. Magnetic circuit optimization

 

(1) There is no joint between the three dimensional coil core layers, the magnetic circuit is evenly distributed everywhere, there is no obvious high resistance area, and there is no distortion of the magnetic flux density at the joint.

 

(2) The direction of magnetic flux is completely consistent with the crystal orientation of the silicon steel sheet.

 

(3) The length of the three-phase magnetic circuit is completely equal, and the sum of the length of the three-phase magnetic circuit is the shortest.

 

(4) The three-phase magnetic circuit is completely symmetrical, and the three-phase no-load current is completely balanced.

 

2, low loss, power saving effect is significant

 

(1) The magnetization direction of the three-dimensional coil core is completely consistent with the rolling direction of the silicon steel sheet, and there is no bypass connection between the core layers 槰, the magnetic flux distribution is uniform across the magnetic circuit, and there is no obvious high resistance zone and no distortion of the magnetic flux density at the joint. Under the premise of the same material, compared with the coil core and the laminated core, the iron loss process coefficient is reduced from 1.3-1.5 to about 1.05, and this alone can reduce the core loss by 10-20%.

 

(2) Due to the special three-dimensional structure, the material amount of the iron yoke part of the core is reduced by 25% compared with the traditional laminated core, and the reduced angular weight accounts for about 6% of the total weight of the core.

 

(3) The shear treatment of the silicon steel sheet will worsen its magnetic permeability, three-dimensional coil core by high temperature (800℃) vacuum nitrogen annealing treatment, not only eliminate the mechanical stress of the core, but also refine the magnetic domain of the silicon steel sheet, improve the secondary recrystallization capacity of the silicon steel sheet, so that the performance of the silicon steel sheet is much better than its factory performance.

 

(4) After testing, the no-load loss of the three-dimensional transformer is reduced by 25-35% compared with the national standard, and the no-load current can be reduced by up to 92%.

 

3, low noise

 

The source of noise generated by transformer body vibration is:

 

1) The magnetostriction of the silicon steel sheet causes vibration of the core and produces noise.

 

2) There is an electromagnetic attraction between the joint of the silicon steel sheet and the laminated sheet due to magnetic leakage, causing vibration of the core and noise.

 

3) The working magnetic density of the transformer is too high, close to or reach the saturation point, and the magnetic leakage is too large, resulting in noise.

 

Because the three-dimensional coil core is made of silicon steel sheet and strip material in a special core winding machine without interruption and tight continuous winding, there is no seam, and it will not produce noise caused by magnetic discontinuity such as laminated rush. At the same time, the three-phase magnetic circuit and magnetic flux are completely symmetrical, and the working magnetic density is reasonable, so the product noise is greatly reduced.

 

The type test sound level of SGB10-RL-2000/10 product is only 47dB, which is 19dB lower than the 66dB stipulated by the national standard, and almost reaches the environmentally friendly silent state, which is most suitable for indoor and residential use.

 

4. Strong overload ability

 

(1) The heat output of the product itself is very low: the no-load loss and no-load current of the coil core transformer are very small, and the heat output of the product itself is very low;

 

(2) As shown in the figure, the three-phase coil is arranged in a "product" shape, forming a central natural gas channel through the upper and lower between the coils -" exhaust flue ", due to the temperature difference between the upper and lower iron yoke 30-40℃, resulting in strong air convection, cold air from below to the central channel, heat from the upper iron yoke inner slope radiation out, the natural circulation quickly took away the heat generated by the transformer.

 

 

 

5, compact structure, small footprint

 

The special three-dimensional core makes the product compact structure and reasonable layout, the body plane occupation area is reduced by 10-15% compared with the traditional product, the body height is reduced by 10-20%, and the box variable volume can be reduced by nearly 1/4 if installed in the box-type substation

READ MORE
How to distinguish the good and bad of dry transformer How to distinguish the good and bad of dry transformer
02
2024-05-28

How to distinguish the good and bad o...

Dry type transformer is good or bad mainly depends on the following aspects:

 

1. Low noise and energy saving.

 

Low loss silicon steel sheet, stepped laminated iron core joint, further introduction of foil winding structure, noise research, environmental protection requirements, new materials, new processes, new technology and computer optimization design, its development can make the future dry transformer more energy saving and quiet.

 

2. High reliability.

 

For electrical products, especially dry transformers, its operational reliability is particularly important, and its reliability and safety is directly related to the safety and stability of daily electricity consumption, which can not be ignored.

 

3. Environmental protection feature certification.

 

With heat resistance, moisture resistance, stability, chemical compatibility, low temperature, radiation resistance and non-toxicity, high standard of safety, non-flammable resin.

 

4. Large capacity.

 

Dry type transformer is mainly used in urban residential areas, factories and mines and other large and medium-sized load centers, with the increase of urban power load, the capacity requirements of dry type transformer is also getting higher and higher, so, when choosing dry type transformer, the capacity size should also be considered.

 

The above are the main standards for the quality of common dry transformers, and I hope it will be helpful to everyone when choosing dry transformers.

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