Ekhaya
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Umatshini wokuViya ngeFoyile yeHV
Oku kuphelisa utshintsho lwetywina ngexesha lokuvalwa. Ukongeza, umatshini ukwaxhotyiswe ngesixhobo sokulungisa inzwa. Isebenzisa i-non-contact sensors ye-photoelectric ukubona nakuphi na ukutenxa kumda we-foil kwaye iyilungise ngokuguquguqukayo nge-servo-drived deviation correction mechanism. Inkqubo inokuchaneka okuphezulu, ukuphendula okuphezulu, kunye nokuthembeka okuphezulu, kunye nokuchaneka kokulungiswa kungaphakathi +/-0.4mm. Iikhoyili zefoyile zonyazwa ngefoyile zobhedu kunye ne-aluminiyam ezinobunzima obahlukeneyo njengezikhonduki, imathiriyeli ebanzi yokugquma njenge-insulation ye-interlayer, kunye nezixhobo zokugquma ezimxinwa njenge-insulation end. Iikhoyili zenziwe ngenkqubo enye yokujija kwi-high-voltage foil winding machine.
Umtshini uphinde ugqibezele i-welding ye-coil yangaphakathi nangaphandle yekhoyili, kunye nokujikeleza kwendawo yangaphandle. Ngokusebenza kwayo okubanzi, umatshini ubonelela ngenkxaso eyaneleyo yokuvelisa imiqulu yefoyile kwiinkcukacha ezifunekayo. Iye yaba sisixhobo esibalulekileyo sokuvelisa iinxalenye zemveliso yombane enjalo. Utyalo-mali kumatshini we-foil winding high-voltage uqinisekisa iinkqubo ezisebenzayo zokuvelisa, ukuveliswa kweekhoyili eziphezulu kunye nokulungiswa ngokubanzi kwemisebenzi yokuvelisa i-transformer.
Oomatshini bokujija be-foil be-high-voltage
ukuchaneka kunye nempumelelo kwimveliso ye-coil Umatshini wokuphefumula we-voltage High-voltage sisixhobo esichanekileyo esenzelwe ngokukodwa ukuhlangabezana neemfuno zemveliso yekhoyili ephezulu. Iqukethe amacandelo amaninzi abalulekileyo asebenza kunye ukuqinisekisa ukujika okuchanekileyo kunye nomgangatho ophezulu wekhoyili.
Uncoiler wefoyile yeAluminiyam
I-unwinder ixhasa ukukhulula, ukuqokelela kunye nokukhutshwa kwemigca yefoyile ye-aluminium. Inomjikelezo ojikelezileyo onamakhonkco amane abambe iibhloko ezine ezinokwandiswa, ezivumela igubu ukuba lixhaswe kwigubu lokulayisha ngokusebenzisa inkxaso yehydraulic. I-servo motor enamandla kakhulu iqhuba i-spindle ukuze ikhulule ngokuchanekileyo, ikhuphe, kwaye ibuyisele umva, ikuvumela ukuba ulungelelanise iimeko zokusebenza ngokukhawuleza nalula. Olu yilo luqinisekisa ukuba ukutenxa koxinzelelo kuhlala kuhleli ngaphakathi koluhlu oluncinci ngexesha lenkqubo yokujija. Iiseti ezimbini zezixhobo ezizimeleyo zokubona ubushushu zidityanisiwe kumatshini wokukhulula, onokunika uluhlu olubanzi lohlengahlengiso loxinzelelo.
Isixhobo sokudambisa samkela ulawulo lwe-pneumatic ukubonelela ngokusebenza rhoqo koxinzelelo lwemoto ye-servo, elula, ecocekileyo kwaye ekhuselekile ukuyilawula. I-decoiler yonke ixhunyiwe kwi-fuselage ngokusebenzisa iileyili ezinkulu zesikhokelo kwaye ixhotyiswe ngenkqubo yokulungiswa kwe-servo. Ngaphantsi komyalelo wenkqubo yokulawula ye-PLC kwaye isekelwe kwingxelo yesignali yokukhangela ukuphambuka, umatshini wokukhulula uhamba ngokuchanekileyo kunye nomzila wesikhokelo ukulungelelanisa indawo ye-foil ukuqinisekisa ukubekwa okuchanekileyo kunye nokulungiswa kokuphambuka kwefoyile.
Inkqubo yomoya
Umatshini wokujija ubekwe ekupheleni kwesixhobo kwaye ubophe i-tape ye-foil malunga ne-shaft ejikelezayo. Ukubeka phambili amandla omatshini kunye ne-torque ephumayo ekuyilweni komatshini ojikelezayo, ngokuqwalasela ubungakanani obukhulu bezinto zokusebenza kunye namandla okwandisa afunwa yinkqubo. Iqokobhe langaphandle lomatshini wokujija lidityaniswe ngeepleyiti zentsimbi ezishinyeneyo kwaye zicutshungulwe emva kokuvalelwa kunye nonyango loxinzelelo.
Inkqubo yegiya yothumelo kunye nebhokisi yegiya iqulathe iimodyuli ezinkulu zehelical gear, iiprofayili zamazinyo eziqiniswe kusetyenziswa itekhnoloji yokugaya. Oku kuqinisekisa amandla omatshini kwimveliso ephezulu ye-torque, ukuqinisekisa ukusebenza kakuhle kunye namazinga aphantsi ingxolo yezixhobo zonke.
Umatshini wamkela ukulawulwa kwesantya esiguquguqukayo ukubonelela nge-torque ephezulu kunye nesantya esifanelekileyo sokujikeleza ngesantya esiphantsi. Inika i-torque eyaneleyo kunye nesantya esiphezulu ukuhlangabezana neemfuno zeenkqubo ezahlukeneyo zomoya. Ngexesha lenkqubo yokujikeleza, isiqalo kunye nokumisa amathambeka okukhawulezisa abekwe ngokufanelekileyo, kwaye inomsebenzi wokuqhobosha ukuphucula ukufumaneka kokusebenza. Isebenzisa i-motor ye-high-power drive kwaye inokugcinwa kwamandla amaninzi.
Inkqubo yokuhamba ekhohlo / ekunene: Ukuhamba kwesobunxele / kwesokudla kumatshini ojikelezayo kufezekiswa ngenkqubo ye-servo motor kunye nokunciphisa iplanethi echanekileyo.
Le nkqubo iqinisekisa ukuphambuka okukhulu kweeseti ezimbini zeekhoyili ngexesha lokuhamba kunye nokunyakaza.
Ukuqina komthambo kunokusetwa kwangaphambili ngescreen sokucofa kwaye sivulwe ngamaqhosha ukuze usebenze ngokulula.
Inkqubo yomoya
Isixhobo se-insulating layer: Isixhobo sokuqhawula i-insulation layer sixhasa ukuvuthwa kwezinto zokugquma kunye nokuqinisekisa ukwandiswa kwayo ngexesha lenkqubo yokucima. Umatshini wokuvala uxhotyiswe ngeeseti ezimbini ze-insulation unwinding mechanisms, ezinokuthi zinike iileya ezimbini zephepha le-insulation okanye ifilimu yokufudumala ukushisa ngexesha elinye. Isixhobo sineenxalenye ezine: i-inflatable loading roller, inkqubo yokuqhuba, i-insulation layer guide roller, kunye nesixhobo sokudambisa. Ngokucinezela i-valve yomoya ekupheleni kombhobho we-inflatable, ibhloko yokwandisa i-rubber ihoxisa, ivumela ukuba izinto eziphathekayo zifakwe ngqo kwi-drum. Sebenzisa umpu womoya ukukhulula ibhloko yokwandisa irabha ngokusebenzisa i-valve yomoya ukulungisa kunye nokufaka umoya we-coil insulated kunye nokugcina imeko efunekayo yokwandisa ngexesha lenkqubo yokucima. Uxinzelelo lunokulungelelaniswa ngokufanelekileyo kwaye ngokungqongqo nge-roller yesikhokelo kunye ne-damping roller. Inkqubo yamandla yesixhobo sokukhulula i-insulation ithatha i-servo motor echanekileyo kwaye inoluhlu olubanzi lohlengahlengiso loxinzelelo. Amandla esixhobo sokudambisa alawulwa yi-pneumatic induction, ethumela imiyalelo kwi-servo motor ukuqaphela umsebenzi woxinzelelo oluqhubekayo. Olu luyilo luqinisekisa ulawulo olulula, ukucoca, ukhuseleko kunye nokujikeleza okubuyiselwe umva ukwenzela ukuba kube lula.
Deburing isixhobo
Esi sixhobo sokucima ngokufanelekileyo sisusa ii-burrs kwiiteyiphu ze-foil ngokulawula uxinzelelo lomoya owenziwe kwiiseti ezimbini zeerola ezichanekileyo. Le nkqubo ayisusi nje i-burrs kakuhle, kodwa ikwabonelela ngentshukumo eguquguqukayo ye-oscillating kwisakhelo esibambe iirola ezichanekileyo. Oku kunokulungiswa ngokuhambelana nobukhulu, ububanzi kunye nokungakhethi kwe-tape, ukunciphisa ngokufanelekileyo i-burrs emaphethelweni e-aluminium foil tape. Uxinzelelo lomoya lunokutshintshwa ngokungenamkhethe ngokobunzima befoyile, ngakumbi kwizinto ezityebileyo, ukunciphisa kakhulu umngcipheko wenkunkuma yezinto ngexesha lenkqubo yokujija.
Ukukhupha i-burrs yinkqubo enzima kakhulu engenakuhoywa, kuba iibhula ezingaphathwanga okanye ezingacocekanga zinokugqobhoza iphepha le-insulating, libangele iisekethe ezimfutshane okanye imililo. Iinkampani ezininzi ziye zagxininisa ukubaluleka kwalo mba.
Phawula
Uyilo olulodwa - isixhobo sokucoca sidityaniswe ne-uncoiler kwaye sinokuhamba ngokuthe tye ukunciphisa i-deformation kunye nokuchasana xa uhlawulela ukuphambuka kwe-tape. Oku kuqinisekisa ukulungelelaniswa okuchanekileyo kwemveliso, ukususa ngokufanelekileyo ukungcola ebusweni be-aluminium foil, kunye nokwandisa ukuzinza komgangatho wemveliso.
Isixhobo se-welding esizenzekelayo: Esi sixhobo se-welding sihlangabezana neemfuno ze-welding ye-foil strips kunye nezikhokelo.
Ukujongana ne-lap welding, imihlathi ye-welding fixture inokujinga kwinqanaba elithile.
Umhlathi ongezantsi unokufaka uxinzelelo oluphezulu kwaye imihlathi inokutshintshwa njengoko kufuneka. I-clamp ye-welding system ifakwe kwi-fuselage, kwaye i-welding gun, inkqubo yokuhamba ngokuzenzekelayo, kunye ne-clamp inokuhamba ngakwesobunxele nasekunene kwi-clamp. Nangona kunjalo, emva kokuba inkqubo ye-welding igqityiwe, indlela ye-welding ibuyela ngasekhohlo, ikhulula indawo yokucima ukuze usebenze lula.
Umpu we-welding ufakwe kwi-trolley ehambayo kwaye unokulungiswa kwiindawo ezahlukeneyo ukuze ulungelelanise iifom ze-welding ezahlukeneyo. I-trolley ehambayo iqhutywa yi-motor yesantya eguquguqukayo, i-reducer kunye ne-screw. Isantya se-welding sinokulungiswa lula. Le ndlela ye-welding isebenzisa i-alternating current kunye ne-current ngqo ye-argon arc welding (TIG) ngaphandle kwemfuneko yezinto zokuzalisa.
Inkqubo yokulawula i-elektroniki: Inkqubo yokulawula i-electronic inika imiyalelo yezinto ezahlukeneyo zokuvelisa, ezifana nokujika, ukulungiswa kokuphambuka, ukubala i-lap kunye nemiboniso eyahlukeneyo, ngokusekelwe ekubalweni kwenkqubo yokulawula ye-PLC ngokusebenzisa iinkqubo zethu zomthombo wobunikazi kunye neenkqubo zokusebenza. Ukuphunyezwa kweenkqubo ezahlukeneyo kuqinisekisiwe. Abaqhubi badinga kuphela ukufaka iiparamitha ezifanelekileyo zokusebenza nge-interface enkulu ye-HMI yesikrini sokuchukumisa ukuze bagqibezele ngokulula ukuveliswa kobunzima bezinto zokusebenza ezinengcaciso efanayo.
Zonke izixhobo zinokusebenza ngesandla ngamaqhosha okulawula, kubandakanywa nokusebenza kwangoko kunye nokusebenza koqhagamshelwano. Kukho amaqhosha amaninzi kaxakeka kwiphaneli yolawulo ephambili kunye nezixhobo ezinkulu. Xa iimeko ezingaqhelekanga zenzeka, inkqubo inokuvalwa ngexesha ukuqinisekisa ukhuseleko.
Yonke imisebenzi yenkqubo inokwenziwa nge-universal console. Inkqubo ye-pneumatic: Inkqubo ithatha ulawulo oluphakathi kwemodyuli kunye neesilencers ezininzi zokuqinisekisa ukuba inqanaba lengxolo yomatshini wonke liphantsi kunezixhobo ezifanayo ezithunyelwa kwamanye amazwe. Uxinzelelo kunye nesantya sokuhamba kwesebe ngalinye linokulungiswa ngokuzimeleyo. Ukuphunyezwa kwesenzo se-pneumatic nganye kulawulwa yiprogram ye-PLC.